(?) (?)高(Gao)速(Su)搅(Jiao)拌(Ban)乳(Ru)化(Hua)罐(Guan)是(Shi)一(Yi)种(Zhong)在(Zai)食(Shi)品(Pin)饮(Yin)料(Liao)、(?)化(Hua)工(Gong)行(Xing)业(Ye)、(?)化(Hua)妆(Zhuang)品(Pin)行(Xing)业(Ye)、(?)制(Zhi)药(Yao)行(Xing)业(Ye)及(Ji)造(Zao)纸(Zhi)行(Xing)业(Ye)等(Deng)多(Duo)个(Ge)领(Ling)域(Yu)广(Guang)泛(Fan)应(Ying)用(Yong)的(De)设(She)备(Bei)。(?)以(Yi)下(Xia)是(Shi)对(Dui)其(Qi)的(De)详(Xiang)细(Xi)介(Jie)绍(Shao):(?)
(?) (?)一(Yi)、(?)工(Gong)作(Zuo)原(Yuan)理(Li)
(?) (?)它(Ta)的(De)工(Gong)作(Zuo)原(Yuan)理(Li)主(Zhu)要(Yao)依(Yi)赖(Lai)于(Yu)其(Qi)内(Nei)部(Bu)的(De)高(Gao)速(Su)搅(Jiao)拌(Ban)装(Zhuang)置(Zhi)和(He)乳(Ru)化(Hua)头(Tou)。(?)离(Li)心(Xin)式(Shi)高(Gao)速(Su)乳(Ru)化(Hua)头(Tou)在(Zai)工(Gong)作(Zuo)时(Shi)能(Neng)产(Chan)生(Sheng)巨(Ju)大(Da)的(De)旋(Xuan)转(Zhuan)吸(Xi)力(Li),(?)将(Jiang)物(Wu)料(Liao)旋(Xuan)转(Zhuan)着(Zhuo)吸(Xi)到(Dao)转(Zhuan)子(Zi)正(Zheng)上(Shang)方(Fang),(?)然(Ran)后(Hou)高(Gao)速(Su)甩(Shuai)向(Xiang)定(Ding)子(Zi)。(?)物(Wu)料(Liao)在(Zai)转(Zhuan)定(Ding)子(Zi)间(Jian)经(Jing)过(Guo)高(Gao)速(Su)剪(Jian)切(Qie)、(?)碰(Peng)撞(Zhuang)、(?)粉(Fen)碎(Sui)后(Hou),(?)被(Bei)汇(Hui)集(Ji)至(Zhi)出(Chu)口(Kou)喷(Pen)出(Chu)。(?)同(Tong)时(Shi),(?)罐(Guan)体(Ti)底(Di)部(Bu)的(De)防(Fang)涡(Wo)流(Liu)挡(Dang)板(Ban)将(Jiang)旋(Xuan)转(Zhuan)力(Li)转(Zhuan)化(Hua)为(Wei)上(Shang)下(Xia)的(De)搅(Jiao)动(Dong)力(Li),(?)确(Que)保(Bao)罐(Guan)内(Nei)物(Wu)料(Liao)混(Hun)合(He)均(Jun)匀(Yun),(?)防(Fang)止(Zhi)粉(Fen)体(Ti)在(Zai)液(Ye)面(Mian)上(Shang)堆(Dui)积(Ji)结(Jie)块(Kuai),(?)从(Cong)而(?)达(Da)到(Dao)乳(Ru)化(Hua)的(De)目(Mu)的(De)。(?)
(?) (?)二(?)、(?)功(Gong)能(Neng)特(Te)点(Dian)
(?) (?)1.高(Gao)效(Xiao)乳(Ru)化(Hua):(?)高(Gao)速(Su)搅(Jiao)拌(Ban)乳(Ru)化(Hua)罐(Guan)采(Cai)用(Yong)先(Xian)进(Jin)的(De)搅(Jiao)拌(Ban)和(He)乳(Ru)化(Hua)技(Ji)术(Shu),(?)能(Neng)够(Gou)高(Gao)效(Xiao)地(Di)将(Jiang)一(Yi)种(Zhong)或(Huo)多(Duo)种(Zhong)物(Wu)料(Liao)(水(Shui)溶(Rong)性(Xing)固(Gu)相(Xiang)、(?)液(Ye)相(Xiang)或(Huo)胶(Jiao)状(Zhuang)物(Wu)等(Deng))溶(Rong)于(Yu)另(Ling)一(Yi)种(Zhong)液(Ye)相(Xiang),(?)并(Bing)使(Shi)其(Qi)水(Shui)合(He)成(Cheng)为(Wei)相(Xiang)对(Dui)稳(Wen)定(Ding)的(De)乳(Ru)化(Hua)液(Ye)。(?)
(?) (?)2.适(Shi)用(Yong)性(Xing)强(Qiang):(?)该(Gai)设(She)备(Bei)适(Shi)用(Yong)于(Yu)多(Duo)种(Zhong)行(Xing)业(Ye)和(He)产(Chan)品(Pin),(?)包(Bao)括(Kuo)乳(Ru)制(Zhi)品(Pin)、(?)冰(Bing)淇(Qi)淋(Lin)、(?)巧(Qiao)克(Ke)力(Li)、(?)豆(Dou)奶(Nai)、(?)果(Guo)汁(Zhi)、(?)果(Guo)酱(Jiang)等(Deng)食(Shi)品(Pin)饮(Yin)料(Liao);(?)润(Run)滑(Hua)油(You)、(?)润(Run)滑(Hua)脂(Zhi)、(?)柴(Chai)油(You)乳(Ru)化(Hua)等(Deng)化(Hua)工(Gong)产(Chan)品(Pin);(?)洗(Xi)涤(Di)剂(Ji)、(?)调(Diao)理(Li)剂(Ji)、(?)洗(Xi)发(Fa)剂(Ji)等(Deng)化(Hua)妆(Zhuang)品(Pin);(?)注(Zhu)射(She)剂(Ji)、(?)药(Yao)乳(Ru)液(Ye)等(Deng)制(Zhi)药(Yao)产(Chan)品(Pin);(?)以(Yi)及(Ji)纸(Zhi)浆(Jiang)、(?)胶(Jiao)黏(Nian)剂(Ji)等(Deng)造(Zao)纸(Zhi)原(Yuan)料(Liao)。(?)
(?) (?)3.操(Cao)作(Zuo)简(Jian)便(Bian):(?)它(Ta)的(De)操(Cao)作(Zuo)流(Liu)程(Cheng)简(Jian)单(Dan),(?)易(Yi)于(Yu)掌(Zhang)握(Wo)。(?)设(She)备(Bei)运(Yun)行(Xing)时(Shi),(?)只(Zhi)需(Xu)按(An)照(Zhao)工(Gong)艺(Yi)要(Yao)求(Qiu)加(Jia)水(Shui)并(Bing)调(Diao)整(Zheng)搅(Jiao)拌(Ban)和(He)乳(Ru)化(Hua)参(Can)数(Shu)即(Ji)可(Ke)。(?)
(?) (?)4.维(Wei)护(Hu)方(Fang)便(Bian):(?)设(She)备(Bei)的(De)日(Ri)常(Chang)维(Wei)护(Hu)和(He)保(Bao)养(Yang)工(Gong)作(Zuo)相(Xiang)对(Dui)简(Jian)单(Dan),(?)主(Zhu)要(Yao)涉(She)及(Ji)定(Ding)期(Qi)清(Qing)洗(Xi)罐(Guan)体(Ti)、(?)更(Geng)换(Huan)润(Run)滑(Hua)油(You)、(?)检(Jian)查(Cha)阀(Fa)门(Men)和(He)电(Dian)线(Xian)等(Deng)。(?)这(Zhe)些(Xie)工(Gong)作(Zuo)可(Ke)以(Yi)确(Que)保(Bao)设(She)备(Bei)在(Zai)高(Gao)效(Xiao)合(He)理(Li)工(Gong)作(Zuo)中(Zhong)长(Chang)期(Qi)稳(Wen)定(Ding)运(Yun)转(Zhuan)。(?)
(?) (?)三(San)、(?)结(Jie)构(Gou)特(Te)性(Xing)
(?) (?)1.可(Ke)在(Zai)线(Xian)CIP清(Qing)洗(Xi)、(?)SIP灭(Mie)菌(Jun)(121℃(?)/0.1MPa)。(?)
(?) (?)2.按(An)照(Zhao)卫(Wei)生(Sheng)无(Wu)菌(Jun)级(Ji)要(Yao)求(Qiu)设(She)计(Ji),(?)结(Jie)构(Gou)设(She)计(Ji)具(Ju)人(Ren)性(Xing)化(Hua),(?)操(Cao)作(Zuo)方(Fang)便(Bian)。(?)
(?) (?)3.适(Shi)宜(Yi)的(De)径(Jing)高(Gao)比(Bi)设(She)计(Ji),(?)按(An)工(Gong)艺(Yi)定(Ding)制(Zhi)搅(Jiao)拌(Ban)装(Zhuang)置(Zhi),(?)搅(Jiao)拌(Ban)、(?)调(Diao)配(Pei)效(Xiao)率(Lu)高(Gao);(?)搅(Jiao)拌(Ban)传(Chuan)动(Dong)平(Ping)稳(Wen)噪(Zao)音(Yin)低(Di)。(?)
(?) (?)4.内(Nei)罐(Guan)体(Ti)表(Biao)面(Mian)镜(Jing)面(Mian)抛(Pao)光(Guang)处(Chu)理(Li)(粗(Cu)糙(Cao)度(Du)Ra≤0.4μm);(?)各(Ge)进(Jin)出(Chu)管(Guan)口(Kou)、(?)视(Shi)镜(Jing)、(?)人(Ren)孔(Kong)等(Deng)工(Gong)艺(Yi)开(Kai)孔(Kong)与(Yu)内(Nei)罐(Guan)体(Ti)焊(Han)接(Jie)处(Chu)均(Jun)采(Cai)用(Yong)拉(La)伸(Shen)翻(Fan)边(Bian)工(Gong)艺(Yi)圆(Yuan)弧(Hu)过(Guo)渡(Du),(?)光(Guang)滑(Hua)易(Yi)清(Qing)洗(Xi),(?)保(Bao)证(Zheng)生(Sheng)产(Chan)过(Guo)程(Cheng)的(De)可(Ke)靠(Kao)性(Xing)、(?)稳(Wen)定(Ding)性(Xing),(?)符(Fu)合(He)“GMP”等(Deng)规(Gui)范(Fan)要(Yao)求(Qiu)。(?)
(?) (?)四(Si)、(?)参(Can)数(Shu)
型(Xing)号(Hao) | 公(Gong)称(Cheng)容(Rong)量(Liang)L | 实(Shi)际(Ji)容(Rong)量(Liang)L | 加(Jia)热(Re)功(Gong)率(Lu)KW*(?)支(Zhi) | 油(You)夹(Jia)套(Tao)容(Rong)量(Liang)L | 内(Nei)锅(Guo)尺(Chi)寸(Cun)Dmm | 夹(Jia)套(Tao)尺(Chi)寸(Cun)D1mm | 支(Zhi)座(Zuo)螺(Luo)孔(Kong)中(Zhong)心(Xin)D2mm | 膨(Peng)胀(Zhang)器(Qi)容(Rong)量(Liang)L | n-d |
50L | 50 | 78 | 2×4 | 96 | ?400 | ?600 | ?828 | 10 | 4-25 |
100L | 100 | 127 | 2×6 | 127 | ?500 | ?700 | ?928 | 15 | 4-25 |
300L | 300 | 327 | 4×6 | 218 | ?800 | ?1000 | ?1148 | 20 | 4-25 |
500L | 500 | 509 | 4×9 | 269 | ?900 | ?1100 | ?1252 | 25 | 4-25 |
1000L | 1000 | 1017 | 4×12 | 400 | ?1200 | ?1400 | ?1588 | 40 | 4-30 |
2000L | 2000 | 2154 | 4×15 | 850 | ?1400 | ?1600 | ?1840 | 80 | 4-30 |
3000L | 3000 | 3201 | 5×15 | 1015 | ?1600 | ?1750 | ?2040 | 100 | 4-35 |
4000L | 4000 | 4020 | 5×15 | 1226 | ?1600 | ?1750 | ?2070 | 120 | 4-36 |
5000L | 5000 | 5170 | 5×18 | 1400 | ?1800 | ?2000 | ?2320 | 140 | |
(?) (?)五(Wu)、(?)操(Cao)作(Zuo)流(Liu)程(Cheng)
(?) (?)1.清(Qing)洗(Xi):(?)在(Zai)使(Shi)用(Yong)前(Qian),(?)必(Bi)须(Xu)清(Qing)洗(Xi)罐(Guan)体(Ti)内(Nei)部(Bu)和(He)外(Wai)部(Bu),(?)确(Que)保(Bao)无(Wu)杂(Za)物(Wu)和(He)异(Yi)物(Wu)。(?)
(?) (?)2.准(Zhun)备(Bei)原(Yuan)料(Liao):(?)检(Jian)查(Cha)料(Liao)桶(Tong)是(Shi)否(Fou)有(You)足(Zu)够(Gou)的(De)原(Yuan)料(Liao),(?)并(Bing)确(Que)保(Bao)室(Shi)内(Nei)空(Kong)气(Qi)流(Liu)通(Tong)良(Liang)好(Hao)。(?)
(?) (?)3.启(Qi)动(Dong)设(She)备(Bei):(?)首(Shou)先(Xian)开(Kai)启(Qi)泵(Beng),(?)并(Bing)根(Gen)据(Ju)需(Xu)要(Yao)添(Tian)加(Jia)助(Zhu)剂(Ji)。(?)然(Ran)后(Hou)启(Qi)动(Dong)高(Gao)速(Su)搅(Jiao)拌(Ban)乳(Ru)化(Hua)罐(Guan),(?)待(Dai)其(Qi)转(Zhuan)速(Su)达(Da)到(Dao)标(Biao)准(Zhun)后(Hou)继(Ji)续(Xu)加(Jia)入(Ru)原(Yuan)料(Liao)。(?)
(?) (?)4.乳(Ru)化(Hua)过(Guo)程(Cheng):(?)在(Zai)乳(Ru)化(Hua)过(Guo)程(Cheng)中(Zhong),(?)需(Xu)根(Gen)据(Ju)产(Chan)品(Pin)的(De)特(Te)性(Xing)调(Diao)整(Zheng)搅(Jiao)拌(Ban)片(Pian)的(De)转(Zhuan)速(Su)和(He)时(Shi)间(Jian),(?)以(Yi)达(Da)到(Dao)理(Li)想(Xiang)的(De)乳(Ru)化(Hua)效(Xiao)果(Guo)。(?)同(Tong)时(Shi),(?)要(Yao)控(Kong)制(Zhi)储(Chu)罐(Guan)的(De)温(Wen)度(Du)在(Zai)合(He)适(Shi)的(De)范(Fan)围(Wei)内(Nei)。(?)
(?) (?)5.结(Jie)束(Shu)操(Cao)作(Zuo):(?)乳(Ru)化(Hua)完(Wan)成(Cheng)后(Hou),(?)关(Guan)闭(Bi)设(She)备(Bei)并(Bing)清(Qing)洗(Xi)罐(Guan)体(Ti)以(Yi)及(Ji)进(Jin)行(Xing)必(Bi)要(Yao)的(De)设(She)备(Bei)保(Bao)养(Yang)。(?)