(?) (?)在(Zai)21世(Shi)纪(Ji)的(De)制(Zhi)造(Zao)业(Ye)浪(Lang)潮(Chao)中(Zhong),(?)智(Zhi)能(Neng)化(Hua)转(Zhuan)型(Xing)已(Yi)成(Cheng)为(Wei)不(Bu)可(Ke)逆(Ni)转(Zhuan)的(De)趋(Qu)势(Shi)。(?)随(Sui)着(Zhuo)工(Gong)业(Ye)4.0概(Gai)念(Nian)的(De)深(Shen)入(Ru)人(Ren)心(Xin),(?)各(Ge)行(Xing)各(Ge)业(Ye)纷(Fen)纷(Fen)探(Tan)索(Suo)如(Ru)何(He)运(Yun)用(Yong)先(Xian)进(Jin)的(De)技(Ji)术(Shu)手(Shou)段(Duan)提(Ti)升(Sheng)生(Sheng)产(Chan)效(Xiao)率(Lu)、(?)优(You)化(Hua)产(Chan)品(Pin)质(Zhi)量(Liang)、(?)降(Jiang)低(Di)成(Cheng)本(Ben),(?)以(Yi)实(Shi)现(Xian)可(Ke)持(Chi)续(Xu)发(Fa)展(Zhan)。(?)在(Zai)化(Hua)妆(Zhuang)品(Pin)、(?)食(Shi)品(Pin)、(?)医(Yi)药(Yao)、(?)涂(Tu)料(Liao)等(Deng)众(Zhong)多(Duo)领(Ling)域(Yu),(?)乳(Ru)化(Hua)过(Guo)程(Cheng)作(Zuo)为(Wei)核(He)心(Xin)工(Gong)艺(Yi)之(Zhi)一(Yi),(?)其(Qi)效(Xiao)率(Lu)和(He)质(Zhi)量(Liang)控(Kong)制(Zhi)直(Zhi)接(Jie)影(Ying)响(Xiang)到(Dao)最(Zui)终(Zhong)产(Chan)品(Pin)的(De)品(Pin)质(Zhi)和(He)市(Shi)场(Chang)竞(Jing)争(Zheng)力(Li)。(?)因(Yin)此(Ci),(?)智(Zhi)能(Neng)控(Kong)制(Zhi)乳(Ru)化(Hua)罐(Guan)作(Zuo)为(Wei)智(Zhi)能(Neng)制(Zhi)造(Zao)领(Ling)域(Yu)的(De)新(Xin)兴(Xing)力(Li)量(Liang),(?)正(Zheng)逐(Zhu)步(Bu)成(Cheng)为(Wei)行(Xing)业(Ye)升(Sheng)级(Ji)的(De)重(Zhong)要(Yao)推(Tui)手(Shou)。(?)
(?) (?)一(Yi)、(?)乳(Ru)化(Hua)技(Ji)术(Shu)概(Gai)览(Lan)
(?) (?)1.1乳(Ru)化(Hua)工(Gong)艺(Yi)简(Jian)介(Jie)
(?) (?)乳(Ru)化(Hua)是(Shi)指(Zhi)两(Liang)种(Zhong)或(Huo)多(Duo)种(Zhong)不(Bu)相(Xiang)溶(Rong)的(De)液(Ye)体(Ti)(通(Tong)常(Chang)是(Shi)油(You)相(Xiang)和(He)水(Shui)相(Xiang))通(Tong)过(Guo)搅(Jiao)拌(Ban)、(?)剪(Jian)切(Qie)或(Huo)超(Chao)声(Sheng)等(Deng)方(Fang)式(Shi)形(Xing)成(Cheng)稳(Wen)定(Ding)乳(Ru)状(Zhuang)液(Ye)的(De)过(Guo)程(Cheng)。(?)在(Zai)工(Gong)业(Ye)生(Sheng)产(Chan)中(Zhong),(?)乳(Ru)化(Hua)罐(Guan)作(Zuo)为(Wei)核(He)心(Xin)设(She)备(Bei),(?)承(Cheng)担(Dan)着(Zhuo)将(Jiang)原(Yuan)料(Liao)混(Hun)合(He)、(?)分(Fen)散(San)、(?)乳(Ru)化(Hua)的(De)任(Ren)务(Wu),(?)是(Shi)生(Sheng)产(Chan)高(Gao)质(Zhi)量(Liang)产(Chan)品(Pin)的(De)关(Guan)键(Jian)环(Huan)节(Jie)。(?)传(Chuan)统(Tong)乳(Ru)化(Hua)罐(Guan)大(Da)多(Duo)依(Yi)赖(Lai)于(Yu)人(Ren)工(Gong)控(Kong)制(Zhi)和(He)机(Ji)械(Xie)搅(Jiao)拌(Ban),(?)存(Cun)在(Zai)能(Neng)耗(Hao)高(Gao)、(?)混(Hun)合(He)不(Bu)均(Jun)匀(Yun)、(?)生(Sheng)产(Chan)周(Zhou)期(Qi)长(Chang)等(Deng)问(Wen)题(Ti)。(?)
(?) (?)1.2发(Fa)展(Zhan)历(Li)程(Cheng)
(?) (?)随(Sui)着(Zhuo)材(Cai)料(Liao)科(Ke)学(Xue)、(?)控(Kong)制(Zhi)技(Ji)术(Shu)及(Ji)自(Zi)动(Dong)化(Hua)水(Shui)平(Ping)的(De)提(Ti)升(Sheng),(?)乳(Ru)化(Hua)罐(Guan)也(Ye)经(Jing)历(Li)了(Liao)从(Cong)简(Jian)单(Dan)到(Dao)复(Fu)杂(Za)、(?)从(Cong)机(Ji)械(Xie)控(Kong)制(Zhi)到(Dao)智(Zhi)能(Neng)控(Kong)制(Zhi)的(De)转(Zhuan)变(Bian)。(?)早(Zao)期(Qi)主(Zhu)要(Yao)依(Yi)赖(Lai)于(Yu)电(Dian)机(Ji)驱(Qu)动(Dong)搅(Jiao)拌(Ban)器(Qi)进(Jin)行(Xing)混(Hun)合(He),(?)效(Xiao)率(Lu)低(Di)且(Qie)难(Nan)以(Yi)实(Shi)现(Xian)精(Jing)准(Zhun)控(Kong)制(Zhi)。(?)后(Hou)来(Lai),(?)随(Sui)着(Zhuo)变(Bian)频(Pin)技(Ji)术(Shu)、(?)PLC(可(Ke)编(Bian)程(Cheng)逻(Luo)辑(Ji)控(Kong)制(Zhi)器(Qi))等(Deng)技(Ji)术(Shu)的(De)应(Ying)用(Yong),(?)开(Kai)始(Shi)具(Ju)备(Bei)初(Chu)步(Bu)的(De)自(Zi)动(Dong)化(Hua)控(Kong)制(Zhi)能(Neng)力(Li)。(?)而(?)今(Jin),(?)智(Zhi)能(Neng)控(Kong)制(Zhi)乳(Ru)化(Hua)罐(Guan)融(Rong)合(He)了(Liao)物(Wu)联(Lian)网(Wang)、(?)大(Da)数(Shu)据(Ju)、(?)人(Ren)工(Gong)智(Zhi)能(Neng)等(Deng)先(Xian)进(Jin)技(Ji)术(Shu),(?)实(Shi)现(Xian)了(Liao)全(Quan)过(Guo)程(Cheng)的(De)智(Zhi)能(Neng)化(Hua)、(?)精(Jing)细(Xi)化(Hua)操(Cao)作(Zuo)。(?)
(?) (?)二(?)、(?)核(He)心(Xin)技(Ji)术(Shu)
(?) (?)2.1传(Chuan)感(Gan)器(Qi)技(Ji)术(Shu)的(De)应(Ying)用(Yong)
(?) (?)内(Nei)部(Bu)集(Ji)成(Cheng)了(Liao)多(Duo)种(Zhong)高(Gao)精(Jing)度(Du)传(Chuan)感(Gan)器(Qi),(?)如(Ru)温(Wen)度(Du)传(Chuan)感(Gan)器(Qi)、(?)压(Ya)力(Li)传(Chuan)感(Gan)器(Qi)、(?)流(Liu)量(Liang)传(Chuan)感(Gan)器(Qi)及(Ji)液(Ye)位(Wei)传(Chuan)感(Gan)器(Qi)等(Deng),(?)能(Neng)够(Gou)实(Shi)时(Shi)监(Jian)测(Ce)罐(Guan)内(Nei)物(Wu)料(Liao)的(De)状(Zhuang)态(Tai)变(Bian)化(Hua)。(?)这(Zhe)些(Xie)传(Chuan)感(Gan)器(Qi)将(Jiang)采(Cai)集(Ji)到(Dao)的(De)数(Shu)据(Ju)实(Shi)时(Shi)传(Chuan)输(Shu)至(Zhi)控(Kong)制(Zhi)系(Xi)统(Tong),(?)为(Wei)智(Zhi)能(Neng)决(Jue)策(Ce)提(Ti)供(Gong)依(Yi)据(Ju)。(?)例(Li)如(Ru),(?)温(Wen)度(Du)传(Chuan)感(Gan)器(Qi)可(Ke)监(Jian)控(Kong)物(Wu)料(Liao)加(Jia)热(Re)或(Huo)冷(Leng)却(Que)过(Guo)程(Cheng)中(Zhong)的(De)温(Wen)度(Du)变(Bian)化(Hua),(?)确(Que)保(Bao)乳(Ru)化(Hua)反(Fan)应(Ying)在(Zai)最(Zui)佳(Jia)温(Wen)度(Du)条(Tiao)件(Jian)下(Xia)进(Jin)行(Xing);(?)流(Liu)量(Liang)传(Chuan)感(Gan)器(Qi)则(Ze)能(Neng)精(Jing)确(Que)控(Kong)制(Zhi)各(Ge)种(Zhong)原(Yuan)料(Liao)的(De)投(Tou)加(Jia)量(Liang),(?)确(Que)保(Bao)配(Pei)比(Bi)精(Jing)确(Que)无(Wu)误(Wu)。(?)
(?) (?)2.2智(Zhi)能(Neng)化(Hua)控(Kong)制(Zhi)系(Xi)统(Tong)
(?) (?)乳(Ru)化(Hua)罐(Guan)的(De)控(Kong)制(Zhi)系(Xi)统(Tong)基(Ji)于(Yu)先(Xian)进(Jin)的(De)PLC或(Huo)工(Gong)业(Ye)PC,(?)集(Ji)成(Cheng)了(Liao)自(Zi)动(Dong)化(Hua)控(Kong)制(Zhi)算(Suan)法(Fa)和(He)专(Zhuan)家(Jia)系(Xi)统(Tong)。(?)该(Gai)系(Xi)统(Tong)能(Neng)够(Gou)根(Gen)据(Ju)预(Yu)设(She)的(De)工(Gong)艺(Yi)参(Can)数(Shu)和(He)实(Shi)时(Shi)监(Jian)测(Ce)到(Dao)的(De)数(Shu)据(Ju),(?)自(Zi)动(Dong)调(Diao)整(Zheng)搅(Jiao)拌(Ban)速(Su)度(Du)、(?)加(Jia)热(Re)功(Gong)率(Lu)、(?)进(Jin)料(Liao)速(Su)率(Lu)等(Deng)关(Guan)键(Jian)参(Can)数(Shu),(?)以(Yi)实(Shi)现(Xian)理(Li)想(Xiang)的(De)乳(Ru)化(Hua)效(Xiao)果(Guo)。(?)同(Tong)时(Shi),(?)控(Kong)制(Zhi)系(Xi)统(Tong)还(Huan)具(Ju)备(Bei)故(Gu)障(Zhang)诊(Zhen)断(Duan)与(Yu)预(Yu)警(Jing)功(Gong)能(Neng),(?)能(Neng)够(Gou)在(Zai)第(Di)一(Yi)时(Shi)间(Jian)发(Fa)现(Xian)并(Bing)处(Chu)理(Li)潜(Qian)在(Zai)问(Wen)题(Ti),(?)确(Que)保(Bao)生(Sheng)产(Chan)安(An)全(Quan)稳(Wen)定(Ding)进(Jin)行(Xing)。(?)
(?) (?)2.3大(Da)数(Shu)据(Ju)与(Yu)人(Ren)工(Gong)智(Zhi)能(Neng)技(Ji)术(Shu)
(?) (?)乳(Ru)化(Hua)罐(Guan)不(Bu)仅(Jin)仅(Jin)局(Ju)限(Xian)于(Yu)简(Jian)单(Dan)的(De)自(Zi)动(Dong)化(Hua)控(Kong)制(Zhi),(?)它(Ta)还(Huan)借(Jie)助(Zhu)大(Da)数(Shu)据(Ju)和(He)人(Ren)工(Gong)智(Zhi)能(Neng)技(Ji)术(Shu),(?)对(Dui)生(Sheng)产(Chan)过(Guo)程(Cheng)中(Zhong)的(De)海(Hai)量(Liang)数(Shu)据(Ju)进(Jin)行(Xing)深(Shen)度(Du)挖(Wa)掘(Jue)和(He)分(Fen)析(Xi)。(?)通(Tong)过(Guo)对(Dui)历(Li)史(Shi)数(Shu)据(Ju)的(De)比(Bi)对(Dui)和(He)分(Fen)析(Xi),(?)系(Xi)统(Tong)能(Neng)够(Gou)识(Shi)别(Bie)出(Chu)不(Bu)同(Tong)工(Gong)况(Kuang)下(Xia)的(De)控(Kong)制(Zhi)策(Ce)略(Lue),(?)并(Bing)通(Tong)过(Guo)自(Zi)学(Xue)习(Xi)不(Bu)断(Duan)优(You)化(Hua)控(Kong)制(Zhi)逻(Luo)辑(Ji)。(?)此(Ci)外(Wai),(?)利(Li)用(Yong)人(Ren)工(Gong)智(Zhi)能(Neng)的(De)预(Yu)测(Ce)算(Suan)法(Fa),(?)系(Xi)统(Tong)还(Huan)能(Neng)提(Ti)前(Qian)预(Yu)测(Ce)并(Bing)应(Ying)对(Dui)可(Ke)能(Neng)的(De)生(Sheng)产(Chan)异(Yi)常(Chang)情(Qing)况(Kuang),(?)进(Jin)一(Yi)步(Bu)提(Ti)升(Sheng)生(Sheng)产(Chan)效(Xiao)率(Lu)和(He)产(Chan)品(Pin)质(Zhi)量(Liang)。(?)
(?) (?)三(San)、(?)应(Ying)用(Yong)优(You)势(Shi)
(?) (?)3.1提(Ti)升(Sheng)生(Sheng)产(Chan)效(Xiao)率(Lu)
(?) (?)通(Tong)过(Guo)精(Jing)确(Que)控(Kong)制(Zhi)各(Ge)项(Xiang)工(Gong)艺(Yi)参(Can)数(Shu),(?)显(Xian)著(Zhu)缩(Suo)短(Duan)了(Liao)乳(Ru)化(Hua)过(Guo)程(Cheng)的(De)时(Shi)间(Jian)。(?)同(Tong)时(Shi),(?)由(You)于(Yu)系(Xi)统(Tong)具(Ju)备(Bei)自(Zi)动(Dong)化(Hua)和(He)智(Zhi)能(Neng)化(Hua)特(Te)性(Xing),(?)能(Neng)够(Gou)实(Shi)现(Xian)24小(Xiao)时(Shi)不(Bu)间(Jian)断(Duan)生(Sheng)产(Chan),(?)极(Ji)大(Da)地(Di)提(Ti)高(Gao)了(Liao)设(She)备(Bei)利(Li)用(Yong)率(Lu)和(He)生(Sheng)产(Chan)效(Xiao)率(Lu)。(?)此(Ci)外(Wai),(?)系(Xi)统(Tong)还(Huan)具(Ju)备(Bei)远(Yuan)程(Cheng)控(Kong)制(Zhi)功(Gong)能(Neng),(?)用(Yong)户(Hu)可(Ke)通(Tong)过(Guo)互(Hu)联(Lian)网(Wang)随(Sui)时(Shi)监(Jian)控(Kong)生(Sheng)产(Chan)状(Zhuang)态(Tai)并(Bing)调(Diao)整(Zheng)参(Can)数(Shu),(?)进(Jin)一(Yi)步(Bu)提(Ti)升(Sheng)了(Liao)生(Sheng)产(Chan)灵(Ling)活(Huo)性(Xing)。(?)
(?) (?)3.2优(You)化(Hua)产(Chan)品(Pin)质(Zhi)量(Liang)
(?) (?)乳(Ru)化(Hua)罐(Guan)能(Neng)够(Gou)确(Que)保(Bao)原(Yuan)料(Liao)配(Pei)比(Bi)的(De)精(Jing)确(Que)性(Xing)和(He)工(Gong)艺(Yi)参(Can)数(Shu)的(De)稳(Wen)定(Ding)性(Xing),(?)从(Cong)而(?)减(Jian)少(Shao)了(Liao)因(Yin)人(Ren)为(Wei)操(Cao)作(Zuo)失(Shi)误(Wu)或(Huo)环(Huan)境(Jing)变(Bian)化(Hua)导(Dao)致(Zhi)的(De)产(Chan)品(Pin)质(Zhi)量(Liang)波(Bo)动(Dong)。(?)通(Tong)过(Guo)实(Shi)时(Shi)监(Jian)测(Ce)和(He)调(Diao)控(Kong)罐(Guan)内(Nei)物(Wu)料(Liao)状(Zhuang)态(Tai),(?)系(Xi)统(Tong)还(Huan)能(Neng)有(You)效(Xiao)防(Fang)止(Zhi)乳(Ru)液(Ye)分(Fen)层(Ceng)、(?)团(Tuan)聚(Ju)等(Deng)不(Bu)良(Liang)现(Xian)象(Xiang)的(De)发(Fa)生(Sheng),(?)提(Ti)高(Gao)了(Liao)产(Chan)品(Pin)的(De)稳(Wen)定(Ding)性(Xing)和(He)均(Jun)匀(Yun)性(Xing)。(?)此(Ci)外(Wai),(?)智(Zhi)能(Neng)化(Hua)的(De)控(Kong)制(Zhi)策(Ce)略(Lue)还(Huan)能(Neng)针(Zhen)对(Dui)不(Bu)同(Tong)产(Chan)品(Pin)需(Xu)求(Qiu)进(Jin)行(Xing)定(Ding)制(Zhi)化(Hua)生(Sheng)产(Chan),(?)满(Man)足(Zu)市(Shi)场(Chang)的(De)多(Duo)元(Yuan)化(Hua)需(Xu)求(Qiu)。(?)
(?) (?)3.3降(Jiang)低(Di)生(Sheng)产(Chan)成(Cheng)本(Ben)
(?) (?)在(Zai)提(Ti)升(Sheng)生(Sheng)产(Chan)效(Xiao)率(Lu)和(He)产(Chan)品(Pin)质(Zhi)量(Liang)的(De)同(Tong)时(Shi),(?)也(Ye)显(Xian)著(Zhu)降(Jiang)低(Di)了(Liao)生(Sheng)产(Chan)成(Cheng)本(Ben)。(?)一(Yi)方(Fang)面(Mian),(?)通(Tong)过(Guo)优(You)化(Hua)控(Kong)制(Zhi)策(Ce)略(Lue)和(He)节(Jie)能(Neng)降(Jiang)耗(Hao)技(Ji)术(Shu)的(De)应(Ying)用(Yong),(?)系(Xi)统(Tong)能(Neng)够(Gou)有(You)效(Xiao)降(Jiang)低(Di)能(Neng)耗(Hao)和(He)物(Wu)料(Liao)消(Xiao)耗(Hao);(?)另(Ling)一(Yi)方(Fang)面(Mian),(?)智(Zhi)能(Neng)化(Hua)的(De)维(Wei)护(Hu)和(He)保(Bao)养(Yang)功(Gong)能(Neng)能(Neng)够(Gou)延(Yan)长(Chang)设(She)备(Bei)使(Shi)用(Yong)寿(Shou)命(Ming)并(Bing)减(Jian)少(Shao)故(Gu)障(Zhang)停(Ting)机(Ji)时(Shi)间(Jian),(?)从(Cong)而(?)降(Jiang)低(Di)了(Liao)维(Wei)护(Hu)成(Cheng)本(Ben)和(He)生(Sheng)产(Chan)损(Sun)失(Shi)。(?)
(?) (?)3.4提(Ti)高(Gao)安(An)全(Quan)性(Xing)与(Yu)环(Huan)保(Bao)性(Xing)
(?) (?)乳(Ru)化(Hua)罐(Guan)配(Pei)备(Bei)了(Liao)全(Quan)面(Mian)的(De)安(An)全(Quan)保(Bao)护(Hu)和(He)环(Huan)保(Bao)监(Jian)控(Kong)系(Xi)统(Tong)。(?)在(Zai)安(An)全(Quan)性(Xing)方(Fang)面(Mian),(?)系(Xi)统(Tong)具(Ju)备(Bei)故(Gu)障(Zhang)预(Yu)警(Jing)和(He)紧(Jin)急(Ji)停(Ting)机(Ji)功(Gong)能(Neng),(?)能(Neng)够(Gou)在(Zai)第(Di)一(Yi)时(Shi)间(Jian)发(Fa)现(Xian)并(Bing)处(Chu)理(Li)潜(Qian)在(Zai)的(De)安(An)全(Quan)隐(Yin)患(Huan);(?)在(Zai)环(Huan)保(Bao)性(Xing)方(Fang)面(Mian),(?)系(Xi)统(Tong)能(Neng)够(Gou)精(Jing)确(Que)控(Kong)制(Zhi)物(Wu)料(Liao)的(De)投(Tou)加(Jia)量(Liang)和(He)废(Fei)弃(Qi)物(Wu)的(De)排(Pai)放(Fang)量(Liang),(?)减(Jian)少(Shao)了(Liao)对(Dui)环(Huan)境(Jing)的(De)污(Wu)染(Ran)和(He)破(Po)坏(Huai)。(?)
